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From early sketches to a functional product.

Our Journey

November 2023

The Problem & Ideation

Urban skiers need a sustainable, practical way to carry winter gear by bike instead of by car. Early ideation compared multiple mounting directions and quickly converged on a modular rear-rack system for balance, safety, and repeatability.
Needs analysis and concept screening
Rear-rack integration over side-mounted concepts
Modular approach selected for iteration speed
Early Sketch (Black)

December 2023

Digital Prototyping & CAD

Paper sketches were translated into CAD and refined into a frame-plus-backplate architecture. The geometry was updated to support clean module insertion, stronger load paths, and practical fabrication steps.
CAD iteration and tolerance checks
Backplate and module interface tuning
Manufacturing-aware geometry decisions
Early CAD Model

February 2024

Material Selection & Module Testing

Module and geometry revisions were validated through physical testing cycles. This stage focused on improving retention, reducing unwanted flex, and preparing the module set for repeatable production.
Module stress and fit testing
Design updates after each test cycle
Configuration updates before final load testing
Testing Module
Testing Module 2

March 2024

Final Design, Load Testing & Renderings

The final design was incrementally loaded to verify structural limits and reached 20 kg before failure. Final renders documented the production direction and module family, including ski and snowboard capacity planning.
Load testing up to 20 kg
Ski module: 1 ski per slot
Snowboard module: 1 snowboard across 2 slots
Final Design CAD
Final Render

Our Story

Follow the journey from initial concept to the final product. See the prototypes, setbacks, and breakthroughs.

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